中国塑料 ›› 2021, Vol. 35 ›› Issue (8): 112-116.DOI: 10.19491/j.issn.1001-9278.2021.08.016

• 加工与应用 • 上一篇    下一篇

多尺度联合仿真在汽车注塑零件减量化设计中的应用研究

查燕, 郑方莉, 肖剑, 杨卫民, 谢鹏程()   

  1. 北京化工大学机电工程学院,北京 100029
  • 收稿日期:2021-03-30 出版日期:2021-08-26 发布日期:2021-08-27
  • 基金资助:
    大容量塑料内胆可靠性设计技术、可控成型与焊接工艺研究(2020YFB1506102)

Research on the Application of Co⁃simulation in the Reduced Design of Automotive Injection Parts

ZHA Yan, ZHENG Fangli, XIAO Jian, YANG Weimin, XIE Pengcheng()   

  1. College of Mechanical and Electrical Engineering,Beijing University of Chemical Technology,Beijing 100029,China
  • Received:2021-03-30 Online:2021-08-26 Published:2021-08-27
  • Contact: XIE Pengcheng E-mail:xiepc@mail.buct.edu.cn

摘要:

为提高复合材料注塑件的仿真准确性,基于多尺度联合仿真方法,以汽车发动机正时链条导轨为例,根据导轨纤维配向以及结构应力分布情况,设计了导轨减量化结构,在保证整体应力水平在安全范围内的同时,最大应力降低了12 %,质量减轻了4 %,实现了汽车发动机正时链条导轨的减量化设计。

关键词: 减量化, 联合仿真, 复合材料, 注射成型

Abstract:

Reduction design is an effective way to realize the effective utilization of plastic product resources and the prevention and control of pollution sources. However, traditional simulation methods cannot accurately express the material properties of composite injection?molded parts. To improve their simulation accuracy, we designed a guide?rail?reduction structure to ensure that the overall stress level is within a safe range according to the fiber orientation and structural stress of the guide and the distribution situation. This design was based on a multi?scale co?simulation method with the timing chain guide rail of an automobile engine as an example. With this design, the maximum stress was reduced by 12 % and the mass was reduced by 4 %. This realizes the reduction design of the timing chain guide rail of the automobile engine.

Key words: reduction, co?simulation, composite material, injection molding

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