中国塑料 ›› 2018, Vol. 32 ›› Issue (06): 136-140.DOI: 10.19491/j.issn.1001-9278.2018.06.021

• 机械与模具 • 上一篇    下一篇

基于热流道及二次脱模技术的金属粉末注射模设计

张维合,蔡婷婷,袁媛,黄坤   

  1. 广东科技学院
  • 收稿日期:2018-03-13 修回日期:2018-03-27 出版日期:2018-06-26 发布日期:2018-07-31
  • 基金资助:
    2016年重点科研项目

Design of Metal-powder Injection Mold Based on Hot Runner and Two-step Demolding Technology

  • Received:2018-03-13 Revised:2018-03-27 Online:2018-06-26 Published:2018-07-31
  • Contact: 张维合 allenzhang E-mail:allenzhang0628@126.com

摘要: 根据零件的结构特点和“金属粉末+聚酰胺”的成型特性,对某坯件的注射模具进行了设计。重点对成型零件、侧向抽芯机构、浇注系统、脱模机构和定距分型机构、导向定位系统以及温度控制系统进行了研究,确定了先进合理的模具结构。通过采用热流道浇注、二次顶出机构和“直通式水管+隔片式水井”组合结构,成型坯件经烧结后线性尺寸公差达到了基本尺寸的±0.4 % 范围之内,角度的公差达到了± 0.5 °,表面粗糙度达到0.8。

Abstract: Based on the structural characteristics of parts and the metal powders plus polyamide molding characteristics, a metal-powder injection mold was designed, and its molding parts, side corepulling mechanism, gating system, die release mechanism, fixed distance classification mechanism, orientation system and temperature control system were mainly studied to determine a reasonable mold structure. Through designing a combined structure of hot runner casting, two ejection mechanisms and straight pipe plus buffle-type well cooling water channel, the molded part achieved dimensional tolerance in the range of 0.4 % of the basic dimension. Moreover, the angle tolerance and surface roughness reached 0.5 ° and 0.8, respectively.