中国塑料 ›› 2018, Vol. 32 ›› Issue (10): 39-44.DOI: 10.19491/j.issn.1001-9278.2018.10.006

• 材料与性能 • 上一篇    下一篇

PA6/不锈钢热压复合界面性能研究

陈静1,杜坤鹏1,张攀1,刘小祥1,陈修敏1,李又兵1,2,3,杨朝龙1,夏小超1   

  1. 1.重庆理工大学;2.重庆市高校模具技术重点实验室;3.汽车零部件先进制造技术教育部重点实验室
  • 收稿日期:2018-05-21 修回日期:2018-07-04 出版日期:2018-10-26 发布日期:2018-10-26
  • 基金资助:
    科技部国际合作项目(2015CG08);重庆市研究生科研创新项目( CYS17282);重庆理工大学材料科学与工程学院研究生创新项目(2018CLCXCY1004)

Study on Interfacial Properties of Hot-pressed PA6/Stainless Steel Samples

  • Received:2018-05-21 Revised:2018-07-04 Online:2018-10-26 Published:2018-10-26
  • Contact: You-Bing LI E-mail:li-youbing@163.com

摘要: 采用机械抛光、化学刻蚀以及退火分别对304不锈钢表面进行预处理,并利用自制模具将聚酰胺6(PA6)注塑试样与不锈钢进行热压成型。力学性能测试结果表明,经过机械抛光后的不锈钢与PA6热压的搭接强度为3.31 MPa, 而经过抛光、化学腐蚀和退火处理后,复合制件的搭接强度达到17.48 MPa,失效模式由界面失效变为内聚失效;扫描电子显微镜、原子力显微镜观察结果表明,化学刻蚀后的不锈钢表面具有微纳米孔洞,热压时塑料熔体进入金属表面微纳米孔洞形成锚定效果;傅里叶红外光谱分析结果表明,PA6与退火处理后的金属表面氧化物形成了化学键;锚定结构与化学键合有利于提高复合件的力学性能。

Abstract: The surface of 304 stainless steels was first disposed by polishing, etching and annealing to achieve micronano structures, and then the PA6/stainless steel samples were fabricated by a hotpressing molding method without using any adhesives.The mechanical characterization results indicated that the joint strength of the resulting samples was only 3.31 MPa after polishing.However, the joint strength of PA6/stainless steel samples reached 17.48 MPa after successively polishing, etching and annealing.There is a transition in failure mode observed from adhesive to cohesive.The surface morphologies of the samples were investigated by scanning electron microscopy and atomic force microscopy, and some micronano holes were observed on the surface of stainless steel after etching.It was deduced that the plastic melt could permeate into the micro and/or nano holes on the surface of stainless steel to generate an anchoring effect during the hotpressing molding process.Fouriertransmission infrared spectroscopic result indicated that PA6 was chemically bonded with the oxides on the annealed metal surface.Such anchoring and chemical bonding effects could improve the mechanical properties of PA6/stainless steel samples.