中国塑料 ›› 2025, Vol. 39 ›› Issue (1): 44-47.

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微电子元件注塑封装模流仿真工艺优化研究

胡鲲鸣1,王迪1,金镖2,阮剑波3,刘万强1,谢鹏程4   

  1. 1. 北京化工大学
    2. 宁波长飞亚塑料机械制造有限公司
    3. 海天塑机集团有限公司
    4. 北京化工大学机电工程学院
  • 收稿日期:2024-07-15 修回日期:2024-08-12 出版日期:2025-01-26 发布日期:2025-01-26
  • 基金资助:
    宁波市科技创新2025重大专项

Optimization of simulation process for injection molding packaging of microelectronic component

  • Received:2024-07-15 Revised:2024-08-12 Online:2025-01-26 Published:2025-01-26

摘要: 将热致性液晶聚合物(TLCP)微电子元件作为研究对象,利用Moldflow模拟微电子元件注塑流程,对比不同内芯结构对微电子元件注塑的影响,对微电子元件注塑过程中成型效率与成型质量进行分析。通过对比三触点嵌芯结构和两触点嵌芯结构得出最佳注塑方案为两触点嵌芯结构,两触点嵌芯结构的充填时间为0.0204s,达到顶出时间为0.1235s,平均体积收缩率为4.414%,综合翘曲变形为0.0115mm,两触点嵌芯结构相较三触点嵌芯结构节省了充填时间,平均体积收缩率和综合翘曲变形分别降低了0.149%和0.0027mm,虽然与三触点嵌芯结构相比,两触点嵌芯结构中纤维分布均匀性较差,但得益于内芯边缘纤维分布集中,使其体积收缩与翘曲变形量减少,综合分析可知,两触点嵌芯结构为微电子元件注塑成型最佳方案。

Abstract: Taking thermotropic liquid crystal polymer (TLCP) microelectronic components as the research object, the Moldflow analysis software is used to simulate the injection molding process of microelectronic components, to compare the effects of different core structures on the injection molding of microelectronic components, and to analyze the molding efficiency and the molding quality of the microelectronic components in the injection molding process. By comparing the three-contact inlay core structure and two-contact inlay core structure, the best injection molding scheme is two-contact inlay core structure. Two-contact inlay core structure has a filling time of 0.0204s, an ejection time of 0.1235s, an average volumetric shrinkage rate of 4.414%, and a comprehensive warpage deformation of 0.0115mm, which is the best injection molding scheme for microelectronic components. The average volume shrinkage and integrated warpage deformation were reduced by 0.149% and 0.0027 mm, respectively. Although the fiber distribution uniformity in two-contact inlay core structure was poorer compared with three-contact inlay core structure, the volume shrinkage and warpage deformation were reduced thanks to the concentration of fiber distribution at the edge of the inner core, and a comprehensive analysis showed that two-contact inlay core structure was the best scheme for injection molding of microelectronic components.