中国塑料 ›› 2008, Vol. 22 ›› Issue (11): 70-74 .DOI: 10.19491/j.issn.1001-9278.2008.11.016

• 加工与应用 • 上一篇    下一篇

基于综合平衡法的RHCM成型LCD电视机前面壳工艺优化研究

刘东雷,辛 勇   

  1. 南昌大学机电工程学院,江西 南昌 330031
  • 收稿日期:2008-01-01 修回日期:1900-01-01 出版日期:2008-11-26 发布日期:2008-11-26

Process Parameter Optimization for Front Shell of LCD Television Manufactured by Rapid Heat Cycling Molding Technology Based on Synthetical Balance Analysis Method

LIU Dong-lei,XIN Yong   

  1. Department of Mechanical and Electrical Engineering, Nanchang University, Nanchang 330031, China
  • Received:2008-01-01 Revised:1900-01-01 Online:2008-11-26 Published:2008-11-26
  • Contact: LIU Dong-lei

摘要: 在综合利用正交实验法、CAE分析和数据处理技术的基础上,对快速冷热成型技术(RHCM)成型LCD电视机前面壳成型工艺进行了优化研究。通过实验设计及数值模拟获得样本数据,结合方差分析技术确定了该产品各成型品质指标的显著性影响因素;进而通过级差分析和综合平衡分析研究得出了该产品的最佳工艺因素组合,并经实验验证了该优化组合的工艺可行性。

关键词: 快速冷热成型技术, 正交实验法, 计算机辅助工程分析, 数据处理, 综合平衡法

Abstract: Compared with the traditional injection molding technology, rapid heat cycling molding (RHCM) can remarkably improve the replication capability of polymer melt to cavity, eliminate some potential molding defects and increase rigidity and strength of the part. The process parameters optimization of a front shell of LCD television manufactured by RHCM technology was investigated by coupling with orthogonal experiment, CA analysis and data processing technology. The most important process parameters influencing each main quality index were determined based on analysis of variance (ANOVA) method firstly. Then the more optimum parameter set were found based on range analysis and synthetical balance analysis technology. The case results showed that the method was feasible and effective on processing quality optimization of high-gloss surface plastic part.

Key words: rapid heat cycling molding technology, orthogonal experiment, computer aided engineering analysis, data processing, synthetical balance analysis