中国塑料 ›› 2015, Vol. 29 ›› Issue (09): 67-72 .DOI: 10.19491/j.issn.1001-9278.2015.09.013

• 加工与应用 • 上一篇    下一篇

非球面塑料透镜注射成型与注塑压缩成型工艺的对比分析

黄永程1,刘泓滨1,邓利军2   

  1. 1. 昆明理工大学2. 昆明学院
  • 收稿日期:2015-04-17 修回日期:2015-05-07 出版日期:2015-09-26 发布日期:2015-09-26

Comparative Analysis of Injection Molding and Injection Compression Molding of Aspherical Plastic Lens

  • Received:2015-04-17 Revised:2015-05-07 Online:2015-09-26 Published:2015-09-26

摘要: 基于Moldflow对非球面塑料透镜注射成型与注塑压缩成型进行对比分析。结果表明,注塑压缩成型只需要较小的注射压力和锁模力;压缩过程中使融化树脂受力均匀,成型制品产生较小的气穴和熔接痕,对外观质量影响较小;在光学性能方面,注塑压缩成型的双折射率较小,满足光学镜片的使用性能,而注射成型Z方向相移和Z方向迟滞变化范围较广,会产生明显的偏振现象,严重影响光学元件的成像效果。

关键词: 非球面, 注塑压缩成型, 折射率, 偏振, 相移, 迟滞

Abstract: The injectioncompressing and injection moldings of aspherical plastic lens were analyzed and compared. The injectioncompression molding required smaller injection pressure and clamping force. The stress in the melt was uniform and smaller cavitation and weld line, better appearance, and smaller birefringence were obtained on the products. For the injection molding, the hysteresis and phase shift in Z direction were larger, which caused polarization in the products, resulting in worse quality of optical elements.

Key words: aspheric surface, injection compression molding, refractive index, polarization, phase shift, hysteresis