中国塑料 ›› 2017, Vol. 31 ›› Issue (10): 83-88.DOI: 10.19491/j.issn.1001-9278.2017.10.015

• 加工与应用 • 上一篇    下一篇

成型方法对交联聚乙烯冲击性能与结构的影响

任月庆1,董侠2,陈学连3,王笃金4,梁文斌1   

  1. 1. 北京低碳清洁能源研究所
    2. 中国科学院化学研究所
    3. 神华集团北京低碳清洁能源研究所
    4. 中科院化学所
  • 收稿日期:2017-05-11 修回日期:2017-06-02 出版日期:2017-10-26 发布日期:2017-10-25

Effect of Formation Methods on Impact Performance and Microstructures of Crosslinked Polyethylene

  • Received:2017-05-11 Revised:2017-06-02 Online:2017-10-26 Published:2017-10-25
  • Contact: Wenbin Liang E-mail:liangwenbin@nicenergy.com

摘要: 采用模压成型法和滚塑成型法制备了交联聚乙烯样品,研究了成型方法对样品不同温度时的落锤冲击强度以及厚度梯度方向的晶体尺寸、结晶度以及交联度等微观结构的影响。结果表明,测试温度由25 ℃降低到-40 ℃时,模压成型样品的落锤冲击强度由29 J/mm提高到35 J/mm,不同厚度梯度上的微观结构基本相同;滚塑成型样品的测试温度为25~-20 ℃时,落锤冲击强度约为29 J/mm,测试温度为-30~-40 ℃时,落锤冲击强度为1 J/mm,样品测试温度由-20 ℃降低到-30 ℃时发生韧性脆性转变,除最内层(约0.2 mm)样品,不同厚度梯度的微观结构基本相同,最内层样品的凝胶含量较低,结晶度和球晶尺寸较大,最内层制品的结构是影响低温落锤冲击性能的关键因素。

Abstract: In this work, crosslinked polyethylene samples were prepared by compression molding and rotational molding methods, and then effects of molding methods on dropweight impact strength at different temperature, crystal size, crystallinity degree and gel content at different thickness gradients of crosslinked polyethylene were investigated. The results indicated that the dropweight impact strength of the compressionmolded sample increases from 29 J/mm to 35 J/mm when test temperature was reduced from 25 ℃ to -40 ℃, but the sample kept an identical microstructure in different gradient thicknesses. For the rotational molded sample, the dropweight impact strength at -20~25 ℃ and -40~-30 ℃ is about 29 and 1 J/mm, respectively. There is a ductilebrittle transition between -20 and -30 ℃, and the microstructures also kept an identical microstructure in different gradient thicknesses except for the innermost surface layer around 0.2 mm. The inner surface layer has a lower gel content, higher crystal size and higher crystallization degree in comparison with other gradient thicknesses. Moreover, the microstructures of the innermost surface layer dominated the dropweight impact performance at low temperature.