中国塑料 ›› 2019, Vol. 33 ›› Issue (4): 100-106.DOI: 10.19491/j.issn.1001-9278.2019.04.018

• 机械与模具 • 上一篇    下一篇

双模旋转式嵌件自动装载注塑模具设计

肖露云,张建卿   

  1. 怀化职业技术学院
  • 收稿日期:2018-12-21 修回日期:2018-12-30 出版日期:2019-04-26 发布日期:2019-04-26

Design of automatic loading injection mold with double mold rotary insert

  • Received:2018-12-21 Revised:2018-12-30 Online:2019-04-26 Published:2019-04-26

摘要: 结合塑件带嵌件自动注塑成型的要求,设计了一种基于双色成型模式来进行嵌件注塑成型的双模成型模具,模具由两副子模具构成,一副子模具用于嵌件的自动装配,一副用于塑件的注塑成型。两副模具通过旋转支架的往复旋转对调来达到更换两副模具型腔的目的,从而实现嵌件自动安装于注塑模具模腔内后,进行塑件的自动化注塑。嵌件自动装配模具的使用,有利于减少注塑生产安全隐患和提高注塑生产效率。嵌件自动装载机构包括嵌件送料机构、嵌件排位机构、和嵌件模板压杆机构3个子机构,机构充分借用模具模板的开闭功能,利用油缸驱动齿轮转动来实现嵌件在模具动模顶杆上的输送、按序排列及自动压入顶杆上,实现嵌件的在模腔内的自动安装,机构设计新颖,有利于减少自动化生产成本。注塑子模具采用一次开模,两次顶出的方式来实现塑带嵌件塑件的完全脱模。

Abstract: Based on the requirements of automatic injection molding of plastic parts with embedded parts, we designed a double mold for injection molding of embedded parts in a two-color molding mode in this work. The mold was composed of two sets of sub-molds, one for automatic assembly of embedded parts and another for injection molding of plastic parts. The two sets of molds could be replaced with two sets of mold cavities through the reciprocating rotation and adjustment of the rotating support. In this case, the automatic injection molding of the plastic parts could be achieved after the insert was installed in the mold cavities of the injection mold. The use of insert automatic assembly mold can help to reduce the hidden danger of injection molding production and improve the efficiency of injection molding production. There are three sub-mechanisms in the insert-loading automatic mechanism, which include insert conveying sub-mechanism, insert position sub-mechanism and insert templates compressive bar. These sub-mechanisms could make full use of the open and close function of mold template and utilize the cylinder driving gears to achieve insert in the mold transport dynamic model of plunger, sequential arrangement and automatic pressure into the plunger. As a result, automatic installation for insert in mold cavity was realized. Such a design is novel and can help to reduce the cost of production automation. With the one opening and two ejecting mode, the injection mold could well perform the demolding of the plastic strip insert.