中国塑料 ›› 2019, Vol. 33 ›› Issue (6): 117-126.DOI: 10.19491/j.issn.1001-9278.2019.06.019

• 机械与模具 • 上一篇    下一篇

声呐面罩壳八滑块六次抽芯复合机构注塑模具设计

吴炳进   

  1. 1. 黎明职业大学智能制造学院
  • 收稿日期:2019-02-18 修回日期:2019-05-20 出版日期:2019-06-26 发布日期:2019-07-26

Design of Injection Mold for Six-time Core-pulling Composite Mechanism of Eight Sliders of Sonar Surface Shell

  • Received:2019-02-18 Revised:2019-05-20 Online:2019-06-26 Published:2019-07-26

摘要: 结合塑件的自动化成型需要及脱模困难问题,采用计算机辅助工程(CAE)分析及计算机辅助设计(CAD)技术,设计了一模一腔2点点浇口三板模注塑模具,模具中模腔的注塑采用2个点浇口进行浇注,腔内排气采用δ≤0.02 mm的镶件间隙进行排气;冷却采用14条独立水路进行冷却,以保证塑件收缩变形的均匀性。针对塑件脱模困难的问题,设计了3个油缸驱动滑块机构来实施外壁特征的脱模;设计了一种8滑块6次抽芯复合机构来实施内壁特征的抽芯脱模。内壁脱模机构中,通过第一油缸驱动先完成2次抽芯动作和1次滑块移位动作,完成部分特征的脱模并为为后续滑块的抽芯动作腾出抽芯动作运动空间;再利用第二油缸驱动完成1次驱动抽芯,和2次抽芯动作,从而实现塑件内壁的完全无干涉脱模。

Abstract: Combined with the requirements for automatic formation and also considering ofa difficulty in mold release, an injection mold with one cavity with 2point gates and three plate die was designed by means of CAE analysis and CAD structure-aided design technology. Two point gates were designed for the injection mold cavity, and the exhaust of the cavity was carried out by using the gap between the inlay pieces with a dimension less than 0.02 mm. A 14-independent-waterway system was adopted for the cooling system to ensure the uniformity of shrinkage deformation for the plastic parts. To overcome the difficulty in demolding of plastic parts, three cylinder-driven slider mechanisms were designed to conduct the demoldingof the characteristic exterior walls, and a composite mechanism with 8 sliders and 6-time pulling core was designed to conduct the core-pulling demolding of the characteristic interior walls. In the inner-wall demolding mechanism, the first cylinder drive completed two core-pulling operations and one slider displacement at first and then completes partial demolding. This provides a space for core-pulling action and the subsequent core-pulling action of the slider. Furthermore, the second cylinder drive completes one core-pulling operation and two core-pulling operations, thus realizing the complete non-interference demolding for the inner wall of the plastic parts. With a reasonable structure, this mechanism has a reliable operation and good practicability.