中国塑料 ›› 2020, Vol. 34 ›› Issue (2): 54-60.DOI: 10.19491/j.issn.1001-9278.2020.02.009

• 加工与应用 • 上一篇    下一篇

不同水针口径下的水辅助注射成型数值模拟

蔡圳南1,柳和生2,黄兴元3,余忠4,王都阳3   

  1. 1. 南昌大学机电工程学院
    2. 南昌大学聚合物成型研究室,东华理工大学化学生物与材料学院
    3. 南昌大学聚合物成型研究室
    4. 南昌大学聚合物成型研究室;上饶师范学院江西省塑料制备成型重点实验室
  • 收稿日期:2019-09-12 修回日期:2019-10-14 出版日期:2020-02-26 发布日期:2020-02-26
  • 基金资助:
    界面更新条件下超临界CO2在聚合物熔体中的溶解行为和机理研究;短纤维增强聚合物水辅助注射成型机理研究;基于湍流模型下水针结构的短纤维增强聚合物注塑成型机理研究

Numerical Simulation of Water-assisted Injection Molding under Different Water Injection Nozzle Diameters

  • Received:2019-09-12 Revised:2019-10-14 Online:2020-02-26 Published:2020-02-26

摘要: 使用流体力学软件,对使用溢流法的三维120 °~150 °弯曲圆管件进行了水辅助注射成型可视化研究。分别改变水针口径尺寸、注水延迟时间、注水压力与熔体温度,分析其对制件内部水穿透行为的影响。结果表明,水针口直径为7 mm时,能显著增加制件的内部穿透长度并得到残余壁厚更薄的制件;受水针结构影响,注水延迟时间为1 s、注水压力为8 MPa、熔体温度为250 ℃时,水穿透长度最优能增长400 %,壁厚减少20 %;在注水延迟时间为1 s、注水压力为10 MPa、熔体温度为230 ℃时,穿透长度最大达到298 mm;注水延迟时间为1 s、注水压力为8 MPa、熔体温度为250 ℃时,比熔体温度为210 ℃和230 ℃的实验组受水针影响严重;缩短注水延迟时间、增加注水压力、升高熔体温度都能有效增大制件的中空率,成型出更薄的管件,但是水针对水辅助注射成型的影响不容忽视,其微小变化能极大地改变成型制件的内部型腔,有效提高水穿透行为的效率。

Abstract: The structure of water injection nozzle was designed by a 3D drawing software to meet the experimental requirements. A visualization investigation was performed for the fluid-assisted injection molding of three-dimensional bending pipe with a 120 °~150 ° chamber by the overflow method using a fluid mechanics software. The diameter of water injection nozzle, the delay time of water injection, water injection pressure and melt temperature varied for this investigation, and the influence of these four parameters on the water penetration behavior inside the pipe was analyzed. The results indicated that the internal penetration length of the pipe increased significantly when the diameter of water injection nozzle was set to 7 mm, which also resulted in a thinner residual wall thickness. Owing to the influence from the structure of water injection nozzle, the water injection delay time was 1s, the water injection pressure was 8 MPa, and the melt temperature was 230 °C. The water penetration length increased by 400 % but the residual wall thickness decreased by 20 %. The maximum penetration length of 298 mm was achieved at the water injection delay time of 1 s, the water injection pressure of 10 MPa and the melt temperature of 230 °C. There was a more great influence from the water injection nozzle for the experimental groups with melt temperatures of 210 ℃ and 230 ℃ at the water injection delay time of 1 s, the water injection pressure of 8 MPa and the melt temperature of 250 °C. The hollow rate of the pipes could be improved effectively and their wall thickness could become thinner by shortening the water injection delay time and improving the water injection pressure and melt temperature. However, the influence of water injection nozzle on water-assisted injection molding could be ignored, because any small changes in its structure could greatly change the internal cavity of the molded parts and effectively improved the efficiency of water penetration behavior.