中国塑料 ›› 2022, Vol. 36 ›› Issue (3): 134-139.DOI: 10.19491/j.issn.1001-9278.2022.03.021

• 机械与模具 • 上一篇    下一篇

滚塑模具内表面传热系数与模具转速间关系的研究

刘学军()   

  1. 北京工商大学人工智能学院,北京 100048
  • 收稿日期:2021-10-11 出版日期:2022-03-26 发布日期:2022-03-25
  • 通讯作者: 刘学军(1968—),男,副教授,从事工程中流动与传热方面的研究,liuxj@th.btbu.edu.cn
    E-mail:liuxj@th.btbu.edu.cn

Study on relationship between heat transfer coefficient at inner surface of rotational mold and its rotation speed

LIU Xuejun()   

  1. School of Artificial Intelligence,Beijing Technology and Business University,Beijing 100048,China
  • Received:2021-10-11 Online:2022-03-26 Published:2022-03-25
  • Contact: LIU Xuejun E-mail:liuxj@th.btbu.edu.cn

摘要:

研究了单轴转动的圆筒形滚塑模具在加热阶段其内表面传热系数与模具转速之间的关系,首先为滚塑工艺的加热阶段建立一个简化的传热模型,然后通过MATLAB软件求解了该模型的微分方程,从而将实验测得的加热时间转换成模具的内表面传热系数。在模具静止和转速较高的工况时,模内粉料的状态是确定且不随时间改变的,因此可通过FLUENT软件对这2种工况进行仿真计算以获得理论上的加热时间,然后同样转换成模具的内表面传热系数。分析结果表明,当粉料在模内体积占比为10 %时,随着模具转速的增加,内表面传热系数先是急剧升高,但在转速达到2 r/min之后,该传热系数随模具转速的变化很小;当粉料在模内体积占比为30 %时,随着模具转速的增加,内表面传热系数先显著升高,在转速达到5 r/min之后,内表面传热系数的增速变缓并在20 r/min时达到了最大值;随着模具转速的继续增加,该传热系数开始减小,并在25 r/min后减小的速率开始变慢。

关键词: 滚塑模具, 加热阶段, 模具转速, 传热系数, MATLAB软件, FLUENT软件

Abstract:

The relationship between the heat transfer coefficient at the inner surface of uniaxial?rotating cylindrical rotational mold and its mold speed in the heating phase was studied. A simplified heat transfer model was first established for the heating phase of the rotational molding process, and then differential equations for the heat transfer model were resolved using a MATLAB software. The heating time obtained from experiments could be converted to a heat transfer coefficient at the mold inner surface. In the case of the mold being stationary and rotating at higher speeds, the condition of powder inside the mold was determined and constant. The two cases were simulated via the FLUENT software to obtain the heating time, which also could be converted to the heat transfer coefficient at the mold inner surface. The analytical results indicated that when the volume percentage of powders inside mold was 10 %, the heat transfer coefficient at inner surface increased dramatically with mold speed at first and then changed slightly at a mold speed higher than 2 r/min. When the volume percentage of powders inside the mold was 30 %, as mold speed increased, the heat transfer coefficient at the inner surface increased remarkably at first with an increase in mold speed. Then, it increased slowly at a mold speed higher than 5 r/min and reached a maximum value at 20 r/min, followed by a slow decrease at a mold speed higher than 25 r/min.

Key words: rotational mold, heating phase, mold speed, heat transfer coefficient, MATLAB software, FLUENT software

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