中国塑料 ›› 2022, Vol. 36 ›› Issue (7): 104-108.DOI: 10.19491/j.issn.1001-9278.2022.07.014

• 加工与应用 • 上一篇    下一篇

注射成型柔性制造模具系统的设计与实验研究

李正典, 宋乐, 李明昊, 何雪涛, 谢鹏程, 杨卫民()   

  1. 北京化工大学机电工程学院,北京 100029
  • 收稿日期:2021-12-14 出版日期:2022-07-26 发布日期:2022-07-20
  • 通讯作者: 杨卫民(1965—),男,教授,高分子材料先进制造,Yangwm@mail.buct.edu.cn
    E-mail:Yangwm@mail.buct.edu.cn

Design and experimental study of flexible manufacturing mould system for injection molding

LI Zhengdian, SONG Le, LI Minghao, HE Xuetao, XIE Pengcheng, YANG Weimin()   

  1. College of Mechanical and Electrical Engineering,Beijing University of Chemical Technology,Beijing 100029,China
  • Received:2021-12-14 Online:2022-07-26 Published:2022-07-20
  • Contact: YANG Weimin E-mail:Yangwm@mail.buct.edu.cn

摘要:

为满足眼镜镜片制造个性化的需求,提出柔性变焦模塑装置,实现一套模具系统上生产不同度数的眼镜,进而降低模具成本投入与换模时间。利用UG静力学仿真模块对金属膜片进行模拟仿真,在分别设置不同压力的情况下,得到其等效应力图。根据金属膜片的模拟参数,合理设置后续实验方案的液压站液压压力值。借助注塑机进行后续实验验证,通过液压站对液压变形腔输入压力,借助激光测量仪进行镜片厚度测量,统计并对比同种方案下镜片厚度的方差值和不同方案下镜片厚度的平均值两项数据。结果表明,液压站液压压力不会对注射成型眼镜制品尺寸稳定性造成影响,同时液压站液压压力对眼镜镜片度数的影响可以通过眼镜镜片厚度来表征。

关键词: 柔性变焦, 金属膜片, 曲率, 液压变形腔, 眼镜

Abstract:

To meet the specific requirement of spectacle lens manufacturing, a flexible zoom?molding device was proposed to realize the production of spectacles with different diopters on a molding system. This might further reduce the mold cost and the time for mold change. The UG static simulation module was used to simulate the metal diaphragm, and the equivalent stress diagrams were obtained at different set pressures. According to the simulation parameters of the metal diaphragm, the hydraulic pressure of the hydraulic station in the subsequent experiment was set reasonably. To perform the follow?up experimental verification with an injection?molding machine, pressures were input to the hydraulic cavity through the hydraulic station. The lens thickness was measured using a laser measurement instrument. The variance value of the lens thickness was calculated and compared under the same scheme and average value of the lens thickness with different schemes data. The results indicated that the hydraulic pressure of the hydraulic station was affected by the dimensional stability of the injection?molded spectacles. The influence of hydraulic pressure of the hydraulic station on the power of the spectacle lens could be characterized by the thickness of the spectacle lens.

Key words: flexible zoom, metal diaphragm, curvature, hydraulic cavity, glasses

中图分类号: