场协同对PP/PS复合体系传热传质性能的影响

doi:10.19491/j.issn.1001-9278.2020.05.009

中国塑料 ›› 2020, Vol. 34 ›› Issue (5): 52-58.DOI: 10.19491/j.issn.1001-9278.2020.05.009

场协同对PP/PS复合体系传热传质性能的影响

鉴冉冉¹^,²^,³, 史忠鹤², 丁玉梅², 杨卫民²()

^1.青岛科技大学机电工程学院，山东青岛 266061
^2.北京化工大学机电工程学院，北京 100029
^3.多伦多大学机械与工业工程系，生物复合材料及生物质材料加工中心，加拿大安大略省多伦多 M5S 3B3

收稿日期:2020-02-10 出版日期:2020-05-26 发布日期:2020-05-22

Effect of Field Synergy on Heat and Mass Transfer Performance of PP/PS Composite System

Ranran JIAN¹^,²^,³, Zhonghe SHI², Yumei DING², Weimin YANG²()

^1.College of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061, China
^2.College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
^3.Centre for Biocomposites and Biomaterial Processing, Department of Mechanical and Industrial Engineering, University of Toronto, Toronto M5S 3B3, Canada

Received:2020-02-10 Online:2020-05-26 Published:2020-05-22
Contact: Weimin YANG E-mail:yangwm@mail.buct.edu.cn

摘要/Abstract

摘要：

从动量和能量守恒方程出发，提出速度场与温度场的协同耦合作用对聚合物流动与换热具有重要影响，并以此为依据设计了新型扭转螺杆结构和场协同螺杆。以聚丙烯（PP）和聚苯乙烯(PS)为原料制备PP/PS复合材料体系，通过挤出试验对比研究了常规螺杆与场协同螺杆的传热传质性能。结果表明，相对于常规螺杆，设置有扭转螺杆结构的场协同螺杆的数均粒径更小、粒径分布密度和平均停留时间更大，提高了挤出机的混合能力；场协同螺杆的对流换热系数更大、径向温差更小，提高了挤出机的换热能力。

关键词: 场协同, 传热传质, 扭转螺杆结构, 混合能力, 换热能力

Abstract:

In terms of the conservation equations of momentum and energy, the synergy effect from the velocity and temperature fields was proposed as an important influence factor on the flow and heat transfer of polymer. A novel torsion screw configuration and field synergy screw were designed, and the heat and mass transfer properties of conventional screw and field synergy screw were studied through extrusion experiments for the polypropylene/polystyrene compo?sites. The results indicated that the field synergy screws with a torsion screw configuration had a smaller average particle size, a larger particle size distribution density and a longer average residence time compared to the conventional screw. This can improve the mixing capability of the extruder. The field synergy screws had a larger convection heat transfer coefficient and a smaller radial temperature difference, which improved the heat transfer ability of the extruder.

Key words: field synergy, heat and mass transfer, torsion screw configuration, mixing capability, heat transfer capability

中图分类号:

TQ325.1

鉴冉冉, 史忠鹤, 丁玉梅, 杨卫民. 场协同对PP/PS复合体系传热传质性能的影响[J]. 中国塑料, 2020, 34(5): 52-58.

Ranran JIAN, Zhonghe SHI, Yumei DING, Weimin YANG. Effect of Field Synergy on Heat and Mass Transfer Performance of PP/PS Composite System[J]. China Plastics, 2020, 34(5): 52-58.

图/表 7

图1 拉伸流动和剪切流动

Fig.1 Elongational flow and shear flow

图2 扭转元件的物理模型

Fig.2 Physical model of the torsion element

图3 热态多参数在线监测挤出试验机和试验螺杆

Fig.3 Extruder and screw of extruder with multi parameter on?line monitoring

图4 挤出样条分散相颗粒分布

Fig.4 Particle size distribution of dispersed phases of filament samples

图5 螺杆的平均停留时间分布对比

Fig.5 Residence time distribution of the screws

图6 螺杆的对流换热系数

Fig.6 Convective heat transfer coefficient for various screws

图7 挤出机机头处径向温度分布

Fig.7 Radial temperature distribution at the extrusion die

参考文献 17

1	SABERI A, BAKHSHESHI H R, KARAMIAN, et al. Magnesium⁃Graphene Nano⁃Platelet Composites: Corrosion Behavior, Mechanical and Biological Properties [J]. Journal of Alloys and Compounds, 2020, 821: 153 379.
2	胡建鹏, 邢东, 郭明辉. 植物纤维增强聚乳酸可生物降解复合材料研究动态 [J]. 西南林业大学学报(自然科学), 2020, 39(6): 1⁃9.
	HU J P, XING D, GUO M H. Research Progress and Prospect in Plant Fiber Reinforced Polylactide Acid Biodegradable Composites [J].Journal of Southwest Forestry University(Natural Science), 2020, 39(6): 1⁃9.
3	黄苏萍, 周科朝. HA/HDPE多尺度生物复合材料的制备与力学性能 [J]. 高分子材料科学与工程, 2010, 26(11): 147⁃150.
	HUANG S P, ZHOU K C. Preparation and Mechanical Properties of HA/HDPE Composite with Multi⁃Scale Structure [J]. Polymer Materials Science & Engineering, 2010, 26(11): 147⁃150.
4	李新功, 吴义强, 郑霞. 生物可降解竹纤维增强塑料复合材料成型工艺 [J]. 世界竹藤通讯, 2009, 7(4): 22⁃26.
	LI X G, WU Y Q, ZHENG X. Forming Technology of Bamboo Fiber Reinforced Biodegradable Plastic Compo⁃sites [J]. World Bamboo and Rattan, 2009, 7(4): 22⁃26.
5	任宇飞, 孙瑞洲, 轩朝阳, 等. PET/SiO₂纳米复合材料的研究进展 [J]. 化工新型材料, 2019, 47(10): 11⁃14.
	REN Y F, SUN R Z, XUAN C Y, et al. Research Pro⁃gress of PET / SiO₂ Nanocomposites [J]. New Chemical Materials, 2019, 47(10): 11⁃14.
6	许孔力, 许学伟, 李丽英, 等. 碳纳米管/聚合物纳米复合材料研究进展 [J]. 首都师范大学学报(自然科学版), 2019, 40(5): 84⁃88.
	XU K L, XU X W, LI L Y, et al. Research Progress on Carbon Nanotube/Polymer Nanocomposites [J]. Journal of Capital Normal University(Natural Science), 2019, 40(5): 84⁃88.
7	SIKORA J W, SAMUJLO B. Investigation of the Poly(vinyl chloride) Extrusion Process Using a Feed Throat with a Feed Pocket [J]. Polymer Engineering & Science, 2014, 54(9): 2 037⁃2 045.
8	杜遥雪, 石绍伟, 殷小春, 等. 3种混炼单元加工聚合物混合性能的模拟对比 [J]. 高分子材料科学与工程, 2016, 32(6): 101⁃106.
	DU Y X, SHI S W, YIN X C, et al. Comparison of Polymer Mixing Properties Processed by Three Kinds of Blending Unit [J]. Polymer Materials Science & Engineering, 2016, 32(6): 101⁃106.
9	李晓翠, 彭炯, 陈晋南. 销钉单螺杆混炼段分布混合性能的数值研究 [J]. 中国塑料, 2010, 24(2): 109⁃112.
	LI X C, PENG J, CHEN J N. Numerical Study on Distributive Mixing Performance of Mixing Section of Pin Single⁃Screw Extruders [J]. China Plastics, 2010, 24(2): 109⁃112.
10	HOPMANN C, FISCHER T. New Plasticising Process for Increased Precision and Reduced Residence Times in Injection Moulding of Micro Parts [J]. CIRP Journal of Manufacturing Science and Technology, 2015, 9: 51⁃56.
11	POTENTE H, TOBBEN W H. Improved Design of Shearing Sections with New Calculation Models Based on 3D Finite⁃Element Simulations [J]. Macromol Mater Eng, 2002, 287(11): 808⁃814.
12	鉴冉冉, 谢鹏程, 杨卫民. 聚合物螺杆塑化过程传热特性研究进展 [J]. 塑料, 2016, 45(4): 69⁃72.
	JIAN R R, XIE P C, YANG W M. Research Development on Heat Transfer Characteristics of the Polymer Screw Plasticizing Process [J]. Plastics, 2016, 45(4): 69⁃72.
13	金日光，马秀清. 高聚物流变学 [M]. 上海: 华东理工大学出版社, 2012: 88⁃102.
14	JIAN R R, YANG W M, CHENG L S, et al. Numerical Analysis of Enhanced Heat Transfer by Incorporating Torsion Elements in the Homogenizing Section of Polymer Plasticization with the Field Synergy Principle [J]. International Journal of Heat and Mass Transfer, 2017, 115: 946⁃953.
15	JIAN R R, YANG W M, XIE P C, et al. Enhancing A Multi⁃Field⁃Synergy Process for Polymer Composite Plasticization: A Novel Design Concept for Screw to Facilitate Phase⁃to⁃Phase Thermal and Molecular Mobility [J]. Applied Thermal Engineering, 2020, 164: 114 448.
16	JIAN R R, YANG W M, CHENG L S, et al. Numerical Simulation on the Enhanced Mixing of Polymer Melt by Single Screw with Torsion Elements in the Homogenizing Section [J]. Polym⁃Korea, 2018, 42(6): 910⁃918.
17	张伟. 同向三螺杆挤出机的混炼性能评价 [D]. 北京: 北京化工大学, 2011.

[1]	于昌永, 辛忠. 基于六氢邻苯二甲酸盐的α/β复合成核剂对聚丙烯性能的影响[J]. 中国塑料, 2022, 36(7): 121-128.
[2]	刘义, 孙伟, 曲国兴, 王叶, 袁宁, 杨少林, 许霞, 常小毅, 张宇飞. 薄壁注塑透明聚丙烯专用料的结构与性能分析[J]. 中国塑料, 2022, 36(7): 37-43.
[3]	吴雄杰, 朱东波, 孙江波, 高龙美, 储雨, 程劲松, 谢爱迪. 聚乙烯/纳米硫酸钙粉体复合软包装应用性能研究[J]. 中国塑料, 2022, 36(6): 10-15.
[4]	雷育杰, 陈明焕, 王洁瑶, 陈旺治, 李磊. 回收聚乙烯的交联发泡及其产品性能研究[J]. 中国塑料, 2022, 36(6): 124-129.
[5]	张文才, 郝晓刚, 李萍, 林浩, 裴强, 丰功吉, 付兆华, 于小芳. 聚乙烯接枝马来酸酐含量对废旧聚乙烯改性沥青性能的影响[J]. 中国塑料, 2022, 36(6): 24-31.
[6]	孙伟, 刘义, 廖云龙, 陈俊佳. 聚丙烯粉料乙烯含量测定影响因素研究[J]. 中国塑料, 2022, 36(6): 54-59.
[7]	李杰, 徐然, 任峰, 杨一飞, 信春玲, 何亚东. 连续玻纤增强聚丙烯预浸带熔融浸渍过程纤维断裂研究[J]. 中国塑料, 2022, 36(6): 69-76.
[8]	祝景云, 衣惠君, 鄢薇, 李大伟. 合成膜专用聚乙烯树脂原料的研发[J]. 中国塑料, 2022, 36(6): 77-80.
[9]	夏云霞, 李磊, 罗章生, 朱倩沁, 何力军. 基于闪蒸法制备再生聚乙烯无纺布及其性能研究[J]. 中国塑料, 2022, 36(5): 14-18.
[10]	王轲, 龙春光. PE⁃UHMW/海泡石纤维复合材料的力学性能与摩擦学性能研究[J]. 中国塑料, 2022, 36(5): 19-23.
[11]	刘川, 许苗军, 王景春, 李斌. 膨胀石墨对乙烯基硅橡胶的阻燃作用研究[J]. 中国塑料, 2022, 36(4): 15-18.
[12]	王青松. 高强度低VOC玻璃纤维增强聚丙烯材料的开发[J]. 中国塑料, 2022, 36(4): 30-34.
[13]	刘光远, 翟前超, 王丰武, 汪义辉, 郑德宝, 陈祥迎, 张忠洁. 基于二元接枝单体制备PE⁃HD相容剂、粘接树脂及其性能研究[J]. 中国塑料, 2022, 36(4): 35-42.
[14]	温原, 毛现朋, 徐科杰. 试样厚度对聚乙烯拉伸性能的影响[J]. 中国塑料, 2022, 36(4): 43-46.
[15]	许荣霞, 魏刚, 魏莉岚, 吴洁萃, 蒋雨江. Nano⁃SiO₂及PA6复合改性PE⁃UHMW的摩擦磨损性能研究[J]. 中国塑料, 2022, 36(4): 47-52.

场协同对PP/PS复合体系传热传质性能的影响

Effect of Field Synergy on Heat and Mass Transfer Performance of PP/PS Composite System

RichHTML

PDF

可视化

摘要/Abstract

引用本文

使用本文

图/表 7

参考文献 17

相关文章 15

编辑推荐

Metrics

本文评价