›› 2023, Vol. 37 ›› Issue (4): 30-34.

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纳米SiO2改性PE-Xa记忆环的制备及性能研究

朱辉,段凯歌,倪佳,梅振威,陈小蝶,于东明,周朝锡   

  1. 浙江曼瑞德舒适系统有限公司聚合物实验室
  • 收稿日期:2022-12-08 修回日期:2023-01-31 出版日期:2023-04-26 发布日期:2023-04-26

Preparation and properties of nano-SiO2 modified PE-Xa memory ring

  • Received:2022-12-08 Revised:2023-01-31 Online:2023-04-26 Published:2023-04-26

摘要: 主要针对普通过氧化物交联聚乙烯(PE-Xa)记忆环回缩慢、回缩力小、安全可靠性差等问题,制备出一种新型纳米二氧化硅(SiO2)改性PE-Xa记忆环。首先研究了交联度对记忆环性能的影响,结果表明,记忆环回缩速度和回缩力均随交联度的提高而提高。其次研究了纳米SiO2的表面处理及添加量对记忆环性能的影响,结果表明,采用硅烷偶联剂KH-570对纳米SiO2进行表面处理,并且在线速度1 km/min以上的超高速搅拌下混合,纳米SiO2的分散性较好。添加1.5 %表面处理的纳米SiO2能大幅提高记忆环回缩速度、回缩力和抗蠕变性能。对制备的记忆环进行性能测试,其回缩速度,回缩力均优于市售记忆环,且通过了交联聚乙烯(PE-X)管标准中规定的静液压状态下的热稳定性试验和系统适用性中规定的静液压试验。

关键词: 过氧化物交联聚乙烯记忆环, 交联度, 纳米二氧化硅, 回缩性能, 抗蠕变性能

Abstract: Aiming to address the problems of slow retraction, small retraction force, and poor safety and reliability of common peroxide crosslinked polyethylene (PE-Xa) memory ring, a novel nano-silica (SiO2) modified PE-Xa memory ring was prepared, and the effect of crosslinking degree on the performance of the memory ring was investigated. The results indicated that the retraction speed and retraction force of the memory rings increased with an increase in crosslinking degree. The effect of surface treatment and addition of nano-SiO2 on the performance of the memory rings were investigated. The results indicated that nano-SiO2 was well dispersed due to the surface treatment with a silane coupling agent KH-570 as well as the mixing process at an ultra-high speed with a linear speed above 1 km/min. The addition of 1.5 % surface-treated nano-SiO2 could improve the retraction speed, retraction force and creep resistance of the memory ring greatly. The performance investigation indicated that the retraction speed and retraction force of the memory ring were better than those of the commercially available memory ring, and it passed the thermal stability test under the hydrostatic pressure specified in the standard of XLPE pipe as well as the hydrostatic pressure test specified in the system applicability.

Key words: peroxide crosslinked polyethylene memory ring, crosslinking degree, nano silica, retraction performance, creep resistance