中国塑料 ›› 2019, Vol. 33 ›› Issue (2): 103-109.DOI: 10.19491/j.issn.1001-9278.2019.02.019

• 机械与模具 • 上一篇    下一篇

基于CAE分析的转盘斜齿轮自润滑脱模机构模具结构设计

卞平1,肖国华2   

  1. 1. 湖北工业职业技术学院
    2. 浙江工商职业技术学院现代模具学院
  • 收稿日期:2018-08-07 修回日期:2018-11-05 出版日期:2019-02-26 发布日期:2019-03-26

Mold Structure Design of Self-Lubricating Demolding Mechanism of Rotary Wheel Bevel Gear Based on CAE Analysis

  • Received:2018-08-07 Revised:2018-11-05 Online:2019-02-26 Published:2019-03-26
  • Contact: bianping E-mail:2402893464@qq.com

摘要: 针对搅碎机转盘带齿轮塑件的成型需要,运用计算机辅助工程(CAE)辅助分析和UG三维设计手段设计了塑件的一模两腔布局的六板模点浇口模具。为实现塑件的自动化注塑生产,采用模架5次分型打开和1次哈弗滑块分型打开的顺序动作配合,来实现塑件的自动化脱模。哈弗滑块机构设计中,改进了传统的前模哈弗滑块结构方式,通过在哈弗滑块下方设置限位钩形式,来保证哈弗滑块机构的两个半边滑块体同步实施对塑件外壁内凹倒扣的侧分型脱模。为实现塑件内壁斜齿特征在型芯上能自润滑旋转脱模,动模一侧的两次顶出机构分两次来实现塑件的完全脱模,从而,保证了塑件自动化注塑生产的顺利进行。模具结构设计合理,机构构思精巧,可为同类塑件的注塑生产提供有益借鉴。

Abstract: To meet the requirements of the formation of the pinion parts in the rotary disk of crushing machine, a CAE-aided analysis and a UG 3D design method were adopted to design the six-plate die point gate structured mold with one mold and two cavities. To realize the automotive production of injection-molded plastic parts, the mold structure was design by employing a five-point-open-type mold base and a one-half-open slider to perform the automatic demolding of plastic parts. In the case of mechanism design for the half slider, the traditional structure of half slider was modified to set a limiting hook below the half slider to ensure that two side slide blocks in the half slider mechanism could synchronously complete demolding within the plastic pieces of the outer wall on the side of the concave mould. Moreover, to realize the lining plastic helical characteristics on the core self-lubricating rotating demolding, the dynamic model on the side of twice ejection device performed two actions to complete demolding for the plastic parts. This could keep a good turn of the automotive production for injection-molded parts. The mould structure designed by this work is reasonable, and the mechanism is ingenious, which can provide a beneficial reference for the same type of injection molded parts.