中国塑料 ›› 2025, Vol. 39 ›› Issue (5): 107-111.DOI: 10.19491/j.issn.1001-9278.2025.05.017

• 机械与模具 • 上一篇    下一篇

汽车一体化发光智能前脸设计难点

刘帮毅(), 汪光伟, 苏英霞, 孙波   

  1. 吉利汽车研究院(宁波)有限公司,浙江 宁波 315336
  • 收稿日期:2024-06-24 出版日期:2025-05-26 发布日期:2025-05-22
  • 作者简介:刘帮毅(1987—),男,本科,从事汽车表面处理工艺研究,bangyi.liu@geely.com

Difficulties in design of integrated luminous intelligent front face for automobiles

LIU Bangyi(), WANG Guangwei, SU Yingxia, SUN Bo   

  1. Geely Automobile Research Institute (Ningbo) Co,Ltd,Ningbo 315336,China
  • Received:2024-06-24 Online:2025-05-26 Published:2025-05-22

摘要:

吉利银河E8在前保险杠上采用微孔镭雕发光专利技术,加入声、光、电等元素,实现全球首个量产一体式发光前脸,解决了汽车发光前保必须借助格栅造型,存在前保颜色不统一、分件多等诸多问题。从镭雕次序、镭雕底色、镭雕尺寸、不同后处理方式、不同颜色油漆几个方面对一体式发光前脸可行性进行论证。结果表明:采用正面镭雕优于背面镭雕工艺,避免正反面都要喷漆,遮蔽困难,合格率低的问题;采用基材外露方案,即不使用底漆,直接镭雕到基材工艺更优,避免增加底漆,喷涂和烘烤各增加一次,施工难度增大,产品合格率低,成本较高的风险;采用微孔镭雕技术优于大孔镭雕,避免大孔镭雕,镭雕特征明显,镭雕特征边界存在黑影,并且耐光后外露基材容易变黄问题。正面微孔镭雕的设计方案要求不能采用3涂1烤工艺,油漆湿碰湿会导致镭雕边界模糊,而3涂3烤能源消耗大,工序复杂,所以优选3涂2烤工艺,油漆各项指标均能满足要求。不同颜色的油漆,色粉差异,油漆配方差异,需要适配镭雕参数,也会导致漆层附着力差异。

关键词: 一体式发光, 油漆, 镭雕, 附着力

Abstract:

A patented technology of micro hole laser engraving on the front bumper was adopted in the Geely Galaxy E8 car. In this technology, some elements such as sound, light, and electricity were added to obtain the world's first mass⁃produced integrated luminous front face, solving many problems such as inconsistent front bumper colors and multiple parts that require grille design for a car luminous front bumper. The feasibility of the integrated luminous front face was demonstrated from several aspects such as laser engraving sequence, laser engraving background color, laser engraving size, different post⁃processing methods, and different colors of paint. The results indicated that adopting front side laser engraving was superior to the back side laser engraving technology, which could avoid the problems of difficult shading and low qualification rate due to a requirement for spray painting on both sides. Adopting a substrate exposure scheme was more optimal to avoid adding primer even if primer was not used to directly laser engraving onto the substrate. Each of spraying and baking increased once, which increased the difficulty of construction, lowers the product qualification rate, and posed a higher cost risk. The micro hole laser engraving technology was superior to large hole laser engraving, which avoided the problem of large hole laser engraving. The laser engraving features were obvious, and there were black shadows on the boundary of the laser engraving features. Moreover, the exposed substrate was prone to yellowing after being light resistant. The 3⁃coating and 1⁃baking process cannot be used according to the requirement for design scheme of the front micro hole laser engraving. Wet paint can cause blurred laser engraving boundaries, and the 3⁃coating and 3⁃baking process consumes a lot of energy and is also complicated. Therefore, the 3⁃coating and 2⁃baking process is preferred, and all paint indicators can meet the requirements. Different colors of paints, differences in pigments and paint formulations, and demand to adapt to laser engraving parameters can also lead to differences in paint adhesion.

Key words: integrated luminescence, paint, laser engraving, adhesion

中图分类号: