中国塑料 ›› 2010, Vol. 24 ›› Issue (05): 74-77 .DOI: 10.19491/j.issn.1001-9278.2010.05.017

• 加工与应用 • 上一篇    下一篇

基于CAE的壁厚不均匀塑件的结构修正

董金虎   

  1. 陕西理工学院
  • 收稿日期:2009-12-02 修回日期:1900-01-01 出版日期:2010-05-26 发布日期:2010-05-26

Structure Modification of Injection Molded Plastics Parts with Uneven Thickness Based on CAE

  • Received:2009-12-02 Revised:1900-01-01 Online:2010-05-26 Published:2010-05-26

摘要: 采用计算机辅助工程(CAE)技术分析了丰田汽车标志牌的成型过程,并分析了其表面缩痕及翘曲变形等问题产生的原因。分别采用改变浇注系统位置和去料改变塑件厚度的方法来解决塑件的表面缩痕和翘曲变形等问题,结果表明,改变浇注系统位置无法解决这些问题;而通过去料将塑件中心厚度改为3.6 mm时,沉降指数最大值由原来的4.493 %降低到3.886 %,且沉降指数的变化更加平缓,改善了塑件表面的缩痕;翘曲变形量由原来的0.4816 mm降低到0.2414 mm。

关键词: 壁厚, 计算机辅助工程, 注塑件, 修正

Abstract: The molding process of Toyota logo was analyzed using computer aided engineering(CAE), and the reasons for the appearance of sink mark and warpage were studied. To resolve the molding quality defects, the location of gating system and the wall thickness were adjusted. It was found that it did not work in changing the location of gating system, whereas a reduction of wall thickness was effective. When the central thickness was decreased to 3.6 mm, the maximum sink index decreased from 4.493 % to 3.886 %, the changing of sink index was more smoothly, and the value of warpage decreased from 0.4816 mm to 0.2414 mm.

Key words: wall thickness, computer aided engineering, injection molded plastics part, modification