中国塑料 ›› 2017, Vol. 31 ›› Issue (7): 99-106 .DOI: 10.19491/j.issn.1001-9278.2017.07.017

• 加工与应用 • 上一篇    下一篇

基于最小质量的医用输液瓶吹塑结构影响因素研究

苏学满,孙丽丽   

  1. 安徽工程大学机械与汽车工程学院
  • 收稿日期:2017-01-10 修回日期:2017-05-14 出版日期:2017-07-26 发布日期:2017-07-26

Study of Influencing Factors for Structure of Blown Molded Medical Infusion Bottles’ Based on Minimum Mass

  • Received:2017-01-10 Revised:2017-05-14 Online:2017-07-26 Published:2017-07-26

摘要: 以某100 mL医用塑料输液瓶为研究对象,采用Ansys软件对其吹塑成型过程进行有限元分析,并针对变形过程中瓶体出现的壁厚不均等缺陷,基于最小瓶坯质量,构建瓶坯结构的数学模型;利用通用全局优化算法对数学模型进行非线性曲线拟合分析计算,得到输液瓶坯各个部位的壁厚最优值,并计算出输液瓶吹塑成型后的壁厚均匀度和最小瓶坯质量。结果表明,与优化之前相比,瓶体壁厚均匀度得到提高,瓶坯质量大为降低,从而减少了聚丙烯(PP)材料的消耗,降低了企业的生产成本

关键词: 吹塑, Ansys软件, 塑料输液瓶, 非线性拟合, 结构优化

Abstract: This paper reported a case study on influencing factors for structure by taking a 100 mL blown molded medical plastic infusion bottle as a sample. A finite element model was established for the blow molding process of this bottle and then analyzed with Ansys software. For the uneven wall thickness and other defects appearing in the deformation process of the bottle, a mathematical model for the structure of an infusion bottle embryo was established based on a minimum bottle embryo mass, and then it was analyzed and calculated by nonlinear curve fitting using universal global optimization. The optimum value for wall thickness in various parts of the infusion bottle embryo was achieved, and the evenness of wall thickness and the minimum mass of the bottle obtained from blow molding were calculated. Compared with the unoptimized results, the wall thickness evenness was improved, whereas the minimum mass was reduced. In this case, the production cost was reduced due to a decrease in the consumption of PP raw material after optimization.

Key words: blow molding, Ansys software, plastic infusion bottle, nonlinear fitting, structural optimization

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