中国塑料 ›› 2009, Vol. 23 ›› Issue (01): 68-71 .DOI: 10.19491/j.issn.1001-9278.2009.01.015

• 加工与应用 • 上一篇    下一篇

多浇口顺序控制技术在消除仪表盘熔接痕中的应用

肖方成,卜海涛,丁治天,洪剑城,吴世见   

  1. 四川大学高分子科学与工程学院,四川 成都 610065
  • 收稿日期:2008-09-09 修回日期:1900-01-01 出版日期:2009-01-26 发布日期:2009-01-26

Application of Multi-gates Sequence Control Technology in Eliminating Weld Lines of Dashboard

XIAO Fang-cheng, BU Hai-tao, DING Zhi-tian, HONG Jian-cheng, WU Shi-jian   

  1. College of Polymer Science and Engineering, Sichuan University, Chengdu 610065,China
  • Received:2008-09-09 Revised:1900-01-01 Online:2009-01-26 Published:2009-01-26
  • Contact: WU Shi-jian

摘要: 传统注射成型生产的汽车仪表盘上存在大量的熔接痕,严重地影响了仪表盘的力学性能和外观质量,针对这一问题,提出了热流道顺序控制注射成型技术,介绍了热流道顺序控制成型技术的成型原理,根据该原理对模具的浇注系统进行了优化设计。通过Moldflow模拟分析,研究了各个熔接痕和气泡形成的原因,并对各个浇口的开启时间进行了优化。研究发现通过优化浇口的开启时间,可以有效地控制熔体的充模顺序和流动路径,从而消除熔接痕和气泡,提高仪表盘的质量和使用档次。

关键词: 熔接痕, 顺序控制, 仪表盘, Moldflow, 注射成型

Abstract: Numerous weld lines were formed in the course of dashboard manufacturing by traditional injection molding, which seriously influenced the appearance and mechanical properties of dashboard. In order to solve the problem, sequence control injection molding technology of hot runner was proposed, and its processing principle was introduced, optimized runner system of mould was designed on the basis of its processing principle. Through MOLDFLOW simulating analysis, formative causes of each weld line and air trap were studied, and each gate-opening time was optimized. The study found that by optimizing gate—opening time, filling sequence and flow route of melt could be effectively controlled, and thus reduced or even eliminated weld lines and air traps. Sequence control technology was of great practice significance in dashboard manufacturing.

Key words: weld lines, sequence control, dashboard, Moldflow, injection molding