›› 2023, Vol. 37 ›› Issue (7): 110-114.

• • 上一篇    下一篇

汽车A柱上护板大型复杂内侧抽芯注塑模设计

闫丽静1,张维合2,邓成林3   

  1. 1. 广东科技学院
    2. 广东科技学院机电工程学院
    3. 东莞市模人科技有限公司
  • 收稿日期:2023-03-08 修回日期:2023-03-14 出版日期:2023-07-26 发布日期:2023-07-26
  • 基金资助:
    东莞市工程技术研究中心专项《现代模具设计与制造工程技术研究中心》

Design of large injection mold with complex inner core pulling for door cladding under A-pillar of car

  • Received:2023-03-08 Revised:2023-03-14 Online:2023-07-26 Published:2023-07-26
  • Contact: 张维合 allenzhang E-mail:allenzhang0628@126.com

摘要: 根据汽车A柱上护板的结构特点和技术要求,设计了一副薄壁大型注塑模具。模具采用热流道浇注系统,二级热射嘴由顺序阀控制进料时间,有效解决了大型薄壁塑件熔体填充困难问题;模具采用双斜推杆和导向杆斜顶内侧向抽芯机构,有效解决了大型注塑模具斜推杆弯曲和断裂问题;模具采用隔片式水井、倾斜式水管和直通式水管组合形式,这种近乎随形水路的温度控制系统,将成型周期控制在30 s以内,降低了约10 %,成型塑件尺寸精度达到了MT3。

关键词: 汽车A柱护板, 顺序阀热流道, 大型注塑模具, 双斜推杆, 斜推杆导向杆

Abstract: According to the structural characteristics of A-pillar guard board of a vehicle, a large injection mold was designed. The problem in the melt filling of large thin-walled plastic parts was solved by using a sequential valve gating hot runner. The bending and fracture of inclined pushrod problems were solved by using a double inclined push rod and guide rod inclined push rod lateral core-pulling mechanism. The mold was contrasted through the combination of diaphragm water wells, inclined water pipes, and straight-through water pipes. Through using such a nearly conformal waterway of temperature control system, the forming cycle was controlled within 30 s, decreasing by about 10 % in comparison to conventional molds. The molded plastic parts obtained a dimensional accuracy of MT3.

Key words: door cladding under A-pillar of vehicle, hot runner with sequential valve gating, large injection mold, double inclined push rod, guide rod for inclined push rod