›› 2023, Vol. 37 ›› Issue (4): 1-10.

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Study on synergistic reinforcement of intrinsically conductive epoxy resin matrix composites with short?cut/continuous carbon fibers

  

  • Received:2023-02-07 Revised:2023-02-10 Online:2023-04-26 Published:2023-04-26

Abstract: An intrinsically conductive TMBP/DABA thermosetting epoxy resin was prepared by using 3,3’,5,5’-tetramethylbifenol diglycyl ether (TMBP) containing diphenyl mesogenic unit as a raw material and 4, 4-diaminobenzanilide (DABA) containing aromatic amide mesogenic unit (DABA) as a curing agent. The resultant epoxy resin achieved a thermal conductivity as high as 0.33 W/(m·K). Compared to the conventional bisphenol-A glycidyl ether (DGEBA)/4,4'-diaminodiphenyl methane (DDM) epoxy resin, the as-prepared epoxy resin obtained an increase in thermal conductivity by about 50 %. The out-of-plane and in-plane thermal conductivities of the composites reinforced with 75 wt% short-cut carbon fiber were increased by about 42.7 % and 40.2 %, respectively. The interface bonding strength between the TMBP/DABA matrix resin and short-cut carbon fiber (SCF) or continuous carbon fiber M55J was significantly improved by ultraviolet ozone oxidation method at an optimum modification time of 1 h. The thermal conductivity of the composite was also improved. The SCF/M55J/TMBP/BADA composites were prepared by using intrinsically conductive TMBP/DABA epoxy resin as a matrix resin and SCF and M55J as reinforcement fibers. The addition of SCF can simultaneously improve the thermal conductivities of M55J/TMBP/DABA unidirectional composite plates along the X, Y and Z axes, reaching maximum values of 98.07, 48.23 and 9.40 W/(m·K), respectively. This work provides a new strategy for improving the comprehensive thermal conductance of composite materials.

Key words: intrinsically conductive epoxy resin, carbon fiber, composite, thermal conductivity