中国塑料 ›› 2014, Vol. 28 ›› Issue (04): 103-107 .DOI: 10.19491/j.issn.1001-9278.2014.04.019

• 机械与模具 • 上一篇    

楔形角对连续混炼机新型转子混合性能的影响

马昆1,丁玉梅2,邵剑波3,王建强1,安瑛1   

  1. 1. 北京化工大学2. 北京化工大学英蓝实验室3. 北京化工大学机电工程学院
  • 收稿日期:2013-05-02 修回日期:2013-08-26 出版日期:2014-04-15 发布日期:2014-04-15

Influence of Wedge Angle on the Mixing Performance of New-type Rotors in a Continuous Mixer

  • Received:2013-05-02 Revised:2013-08-26 Online:2014-04-15 Published:2014-04-15

摘要: 建立了双转子连续混炼机新型三棱转子的模型,运用聚合物加工专用分析软件Polyflow,分别对具有不同楔形角的新型三棱转子的动态流场进行了三维非牛顿等温模拟,用统计学方法得到了各转子流场的停留时间分布、最大剪切应力分布以及分离尺度曲线。结果表明,楔形角较小的转子的分散混合性能较好,但分布混合性能较差,楔形角较大的转子的分布混合性能较好,但分散混合性能较差;当楔形角在15 °附近时,新型三棱转子的分散、分布混合性能最好。

关键词: 双转子混炼机, 楔形角, 混合性能, 数值模拟

Abstract: The model of new-type rotors with three edges in a double-rotor continuous mixer was built and a three-dimensional non-Newtonian isothermal simulation of the dynamic flow field of rotors with different wedge angles was conducted using the polymer processing analysis software POLYFLOW, the residence time distribution of the flow field in the rotor, cumulative max shear stress distribution, weighted average shear stress and segregation scale were obtained by statistical method. The results showed that rotors with smaller wedge angle had a better dispersing mixing performance and its distribution mixing performance was not that good, while rotors with bigger wedge angle had a better distribution mixing performance, but its dispersing mixing performance was poor. The new-type rotors possessed the best dispersing and distribution performance when the wedge angle was around 15°.