中国塑料 ›› 2014, Vol. 28 ›› Issue (05): 64-69 .DOI: 10.19491/j.issn.1001-9278.2014.05.013

• 加工与应用 • 上一篇    下一篇

L形异型材共挤胀大及变形的三维非等温数值模拟

何建涛1,柳和生2,黄兴元3,黄益宾3,邓小珍4   

  1. 1. 南昌大学机电工程学院2. 南昌大学聚合物加工研究室3. 南昌大学4. 江西省精密驱动与控制重点实验室;南昌工程学院机械与电气工程学院
  • 收稿日期:2013-10-16 修回日期:2014-02-25 出版日期:2014-05-26 发布日期:2014-05-26

Three-dimensional Non-isothermal Numerical Simulation of Die Swell and Deformation in L-shaped Profile Coextrusion

  • Received:2013-10-16 Revised:2014-02-25 Online:2014-05-26 Published:2014-05-26

摘要: 采用PTT本构方程,应用Arrhenius方程来描述温度对黏度的影响,建立了L形双层共挤模型,通过有限元方法分析了聚丙烯(PP)和聚苯乙烯(PS)熔体的三维非等温黏弹流动过程,对比分析了2种材料在不同组合情况下口模出口面的速度场、剪切速率场以及共挤出胀大和变形情况。结果表明,L形分层共挤的胀大和变形不仅与2种熔体黏度差异有关,还与口模截面形状有关;黏度较低的PP会向黏度较高的PS一侧偏转,且PP有包覆PS的趋势;黏度较低的PP位于L形内侧时共挤出胀大和变形程度大于其位于外侧时,且两熔体黏度差异越大,两方案的共挤出胀大和变形程度的差异越大。

关键词: 异型材, 共挤出, 非等温, 黏弹流动, 挤出胀大, 数值模拟

Abstract: A three-dimensional non-isothermal viscoelastic numerical simulation nodel with Phan-Thien and Tanner(PTT)constitutive equation was established for two-layer L-shaped coextrusion profile. Arrhenius equation was used to relate the viscosity with temperature. The coextrusion processes of polypropylene(PP)and polystyrene(PS)were investigated by finite element method. The distribution of velocity and shear rate at die exits, die swell, and deformation was discussed in different proportions of the two materials. Calculation results revealed that the die swell and deformation were affected by viscosity ratio as well as the cross section of the die. The deflection from the lower viscous PP to the higher viscous PS was observed and the PP trends to encapsulate the PS. The die swell and deformation when the lower viscous PP was in the inner side were larger than that of PP in the outer side, and the died swell and deformation gap between this two situations increased with increasing viscosity ratio.

Key words: profile, coextrusion, non-isothermal condition, viscoelastic flow, die swell, numerical simulation