中国塑料 ›› 2016, Vol. 30 ›› Issue (12): 47-51 .DOI: 10.19491/j.issn.1001-9278.2016.12.009

• 加工与应用 • 上一篇    下一篇

ABS/GF大型制品3D打印成型工艺研究

刘晓军1,迟百宏1,刘丰丰1,焦志伟1,杨卫民2   

  1. 1. 北京化工大学2. 北京化工大学英蓝实验室
  • 收稿日期:2016-06-22 修回日期:2016-08-03 出版日期:2016-12-26 发布日期:2016-12-26

3D Printing Molding Process for Large ABS/GF Products

  • Received:2016-06-22 Revised:2016-08-03 Online:2016-12-26 Published:2016-12-26

摘要: 通过搭建大型三维(3D)打印实验平台,并以玻璃纤维(GF)含量为20 %的丙烯腈-丁二烯-苯乙烯共聚物(ABS)/GF为实验材料,采用实验方法,研究了在计量螺杆转速(vc)为零时,不同的压力(P)对熔体挤出速率(v)、挤出物直径(d)、质量流量(qm)的影响,vc不为零时,不同vc和P对熔体qm的影响;研究了不同打印速度(vp)、vc、层高(z)对堆叠后单丝宽度(w)的影响。结果表明,随着P和vc的增大,v、d和qm呈增大的趋势;w随vp的增大而减小,随vc的增大而增大,随z的增大而减小;只有精确控制以上各工艺参数,才能实现熔体良好的流动及固化形态,从而保证大型3D打印制品的高精度成型。

关键词: 大型三维打印机, 熔融沉积成型, 复合材料, 工艺参数

Abstract: 3Dprinting molding process of large-scale parts based on a composite of acrylonitrile-butadiene-styrene copolymer (ABS) with 20 wt % glass fibers was studied by constructing a large 3D-printing experiment platform. Effect of pressure on melt extrusion rate, extrudate diameter and mass flow rate was investigated at a rotation speed of 0 for metering screw, and meanwhile, effects of pressure and rotation speed of measuring screw on mass flow rate were also evaluated. In addition, the effects of printing speed, rotation speed of metering screw and cumulate height on the width of stacked monofilament were investigated. The results indicated that the mass flow rate, extrudate diameter and mass flow rate tended to increase with increasing pressure and rotation speed of metering screw. Furthermore, the width of stacked monofilament tended to decrease with increasing printing speed, to increase with increasing rotation speed of metering screw, and to decrease with increasing the cumulate height. Summarily, as long as the aforementioned processing parameters are controlled precisely, a good melt flow and solidification form can be obtained, and a highly precise form can be achieved for the large-scale 3D printing products.

Key words: large-scale three dimensional printer, fused deposition molding, composite, processing parameter