中国塑料 ›› 2019, Vol. 33 ›› Issue (12): 80-88.DOI: 10.19491/j.issn.1001-9278.2019.12.015

• 机械与模具 • 上一篇    下一篇

无人机叶片特殊三次脱模机构简化型模具设计

汤定德,田科   

  1. 江西科技学院机械工程学院
  • 收稿日期:2019-06-17 修回日期:2019-07-26 出版日期:2019-12-26 发布日期:2020-01-17
  • 基金资助:
    江西省教改项目(JXJG-17-24-7);江西省青年科学基金资助项目 (20171BAB213011)

Design of Simplified Mold with Special Three-step Demolding Mechanism for Blade of Unmanned Aerial Vehicle

 TANG Dingde,TIAN Ke   

  1. College of Mechanical Engineering, Jiangxi University of Science and Technology
  • Received:2019-06-17 Revised:2019-07-26 Online:2019-12-26 Published:2020-01-17
  • Supported by:
    Jiangxi Youth Science Foundation Subsidized Project

摘要: 针对无人机叶片塑件的叶片部分和榫台部分形状特殊,脱模困难的模具设计难题,首先运用CAE分析确定了其成型浇注方案;而后,在两种脱模方案对比分析的基础上,选用并设计了一种简化型两板模具来对其进行注塑成型,有效地降低了模具制造成本。模具中,塑件的叶片部分采用简化型两板模的主体成型件来进行成型,保证了叶片的成型质量。塑件的榫台部分,则采用一种新型的三次脱模机构来对其进行成型和脱模,机构由两个子机构组成,一个是活动座板机构,一个是滑块顶杆复合机构;机构脱模时,利用模具的开模动力来实施第一次脱模,利用油缸驱动T型块形式先驱动侧面滑块进行第二次侧抽芯脱模,利用油缸的继续顶出驱动顶针将塑件从侧边型芯是上完全顶出脱模。机构设计巧妙,模具结构简单,能有效降低模具的加工制造成本。

关键词: 无人机, 叶片, 注塑, 机构设计, 模具设计

Abstract: Aimed at the difficult mold design problem of unmanned aerial vehicle (UAV) blade plastic parts, which have special shape and difficult demoulding, the CAE analysis is used to determine the moulding and pouring scheme. Then, on the basis of the comparative analysis of the two demoulding schemes, a simplified two-plate mould is selected and designed for injection moulding, which effectively reduces the cost of mould manufacturing. In the Mould, the blade part of the plastic part is formed by the main part of the simplified two-plate Mould, which ensures the quality of the blade. The mortise and tenon part of plastic parts is moulded and demoulded by a new three-stage demoulding mechanism, which consists of two sub-mechanisms, one is movable seat plate mechanism and the other is compound mechanism of slider and ejector. When the mechanism demoulds, the first demoulding is carried out by means of the opening power of the mould, and the second side core pulling is carried out by means of the T-block driven by the cylinder. Mold, using the continuous ejection of the cylinder to drive the ejector pin to eject the plastic part completely from the side core. The mechanism design is ingenious and the Mould structure is simple, which can effectively reduce the manufacturing cost of the Mould.

Key words: unmanned aeral vehicle;blade; inection molding, mechanism design, mold design

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