带前模抽芯的S型阀室注射模具设计

doi:10.19491/j.issn.1001-9278.2020.08.015

中国塑料 ›› 2020, Vol. 34 ›› Issue (8): 95-100.DOI: 10.19491/j.issn.1001-9278.2020.08.015

带前模抽芯的S型阀室注射模具设计

丁立刚¹, 程国飞¹(), 魏文强¹, 胡斯乔², 郭开翔¹

^1.中山火炬职业技术学院装备智造学院，广东中山 528436
^2.中山鲲鹏精密模具有限公司，广东中山 528436

收稿日期:2020-02-10 出版日期:2020-08-26 发布日期:2020-08-26
基金资助:
广东省教育科学规划课题+基于校企双主体育人平台的现代学徒制人才培养模式创新研究与实践(2017GGXJK070)

Design of Front Mold Core Pulling Injection Mold with S⁃type Valve Chamber

Ligang DING¹, Guofei CHENG¹(), Wenqiang WEI¹, Siqiao HU², Kaixiang GUO¹

^1.School of Intelligent Equipment Manufacturing，Zhongshan Torch Polytechnic, Zhongshan 528436, China
^2.Zhongshan Kunpeng precision mould Co, Ltd, Zhongshan 528436, China

Received:2020-02-10 Online:2020-08-26 Published:2020-08-26
Contact: Guofei CHENG E-mail:744265744@qq.com

摘要/Abstract

摘要：

根据塑件结构特点与生产批量要求确定模具的总体布局。在模流分析的基础上设计出热流道与普通流道相结合的浇注系统，保证各个型腔均衡充填，确保塑件与浇注系统冷料自动分离；通过设计哈弗滑块结构的侧向抽芯方式，装配受压弹簧和设置限位机构，实现模具前膜抽芯；设计小推板推出机构，简化模具的整体结构，确保脱模推出动作合理可靠。后期生产实践证明：该模具结构合理，能实现自动化生产，模具成型周期与塑件质量符合设计要求。

关键词: S型阀室, 注塑模具, 模流分析, 哈弗滑块, 前模抽芯

Abstract:

According to the structural characteristics of plastic parts and the requirements of production batch, the overall layout of the mold was determined. On the basis of mold flow analysis, a pouring system combining hot runner and common runner was designed to ensure the balanced filling of each mold cavity and the automatic separation of the cold material between the plastic part and the pouring system. By designing the side core-pulling mode of the half?slider structure, a compression spring and a limiting mechanism were assembled to realize the front membrane core pulling of the mold. The small push plate pushing mechanism was designed to simplify the overall structure of the mold to ensure a reasonable and reliable ejection action. The practical production confirmed that the die structure was reasonable, and the automatic production could be realized. This design meets the requirement for the molding cycle and the quality of plastic parts.

Key words: S-type valve chamber, injection mold, mold flow analysis, half slider, front mold core pulling

中图分类号:

TQ320.66⁺2

丁立刚, 程国飞, 魏文强, 胡斯乔, 郭开翔. 带前模抽芯的S型阀室注射模具设计[J]. 中国塑料, 2020, 34(8): 95-100.

Ligang DING, Guofei CHENG, Wenqiang WEI, Siqiao HU, Kaixiang GUO. Design of Front Mold Core Pulling Injection Mold with S⁃type Valve Chamber[J]. China Plastics, 2020, 34(8): 95-100.

图/表 12

图1 S型阀室

Fig.1 S?type valve chamber

图2 浇注系统

Fig.2 Gating system

图3 热流道系统

Fig.3 Hot runner system

图4 网格模型

Fig.4 Grid model

图5 填充时间

Fig.5 Filling time

图6 注射位置处的压力曲线

Fig.6 Pressure at injection position

图7 壁上剪切应力

Fig.7 Shear stress on the wall

图8 成型零件

Fig.8 Moulding parts

图9 抽芯机构

Fig.9 Core?pulling mechanism

图10 冷却回路

Fig.10 Cooling circuit

图11 模具装配图

Fig.11 The mold assembly drawing

图12 模具实物

Fig.12 The mold

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带前模抽芯的S型阀室注射模具设计

Design of Front Mold Core Pulling Injection Mold with S⁃type Valve Chamber

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