中国塑料 ›› 2014, Vol. 28 ›› Issue (01): 74-78 .DOI: 10.19491/j.issn.1001-9278.2014.01.016

• 加工与应用 • 上一篇    下一篇

注气口前后段螺杆中聚合物熔体的数值研究

余忠 柳和生 黄益宾 熊爱华 董添文   

  1. 上饶师范学院高分子材料辅助成型重点实验室 南昌大学聚合物加工研究室 南昌大学 上饶师范学院 上饶师范学院
  • 收稿日期:2013-06-14 修回日期:2013-10-08 出版日期:2014-01-26 发布日期:2014-01-26

Numerical Study of Polymer Melt Before and After Section

  

  • Received:2013-06-14 Revised:2013-10-08 Online:2014-01-26 Published:2014-01-26

摘要: 运用Polyflow软件对微孔塑料挤出成型过程中注气口前后段螺杆进行三位瞬态模拟,研究了不同聚合物黏度、不同螺杆转速下注气口处的熔体压力场及熔体质量流量。结果表明,沿轴向640~670 mm处最符合作为超临界气体注入口的工艺条件;注气口处熔体压力在径向范围变化幅度不大,只需在注气口处所注入的超临界气体压力略大于熔体压力即可;随着螺杆转速的增大,注气口处聚合物熔体质量流量也随之增加,且两者之间呈现规律性变化,故可得到在不同螺杆转速下聚合物熔体质量流量大小。

关键词: 聚合物, 熔体, 螺杆, 注气口, 模拟分析

Abstract: Using Polyflow software, a 3D transient simulation of the melt pressure field and melt mass flow at front and rear sections of screw during continuous extrusion of microcellular plastics was carried out. Different locations of gas injection, melt viscosity, screw speed were considered. It was found that along the axial direction, the distance from 640 to 670 mm constituted the best location for supercritical gas injection. At this location, the melt pressure varied weakly along the radial direction, therefore as long as the pressure of injected supercritical gas was slightly larger than the melt pressure, the injection of gas could be readily completed. The polymer melt mass flow increased with increasing screw speed, and thus controllable.

Key words: polymer, melt, screw, gas injection port, simulation analysis