China Plastics ›› 2021, Vol. 35 ›› Issue (3): 83-89.DOI: 10.19491/j.issn.1001-9278.2021.03.012

• Processing and Application • Previous Articles     Next Articles

Molecular Dynamics Study on Effects of Temperature and Shear Rate on CO2 Diffusion Behavior in Foaming Process of Injection Molding

CAI Hengfang, SUN Ling()   

  1. School of Mechanical and Electrical Engineering,Nanchang University,Nanchang 330031,China
  • Received:2020-09-17 Online:2021-03-26 Published:2021-03-22

Abstract:

This paper focused on the effects of temperature and shear rate on CO2 diffusion behavior in the foaming process of critical CO2-assisted injection molding. Taking poly(lactic acid) (PLA) and CO2 as research objects, a PLA/CO2 diffusion model was constructed by molecular dynamics simulation along with the CAMPASS force field on the basis of periodic boundary conditions and SA algorithm, minimizing the energy of the model. From two aspects of temperature and shear rate, the effects of PLA main chain activity, system energy response and radius of gyration on the diffusion behavior of CO2 molecules in PLA during the foaming process of injection molding were investigated. Mean square displacement (MDS) analysis indicated that the CO2 diffusion coefficient increased with an increase in temperature, but there was no influence from shear force. The CO2 diffusion coefficient reached 0.219 8×10-5 cm2/s a temperature of 388 K, and it also increased with an increase in shear rate. Moreover, a diffusion coefficient 17.743 6×10-5 cm2/s was achieved at a temperature of 378 K and a shear rate of 1 ps-1. According to the calculated results, the activity and system energy of the PLA molecular chain increased due to a rise in environmental temperature, resulting in a increase in the diffusion paths of CO2 molecules together with an increase in the CO2 diffusion rate. The energy and activity of the molecular chain increased with a continuous increase in the shearing force on the molecular chain. A single molecular chain was separated from the entangled network to form a flow orientation along the direction of the shear force, increasing the CO2 diffusion rate accordingly.

Key words: poly(lactic acid), supercritical carbon dioxide, molecular dynamics simulation, injection foam molding, diffusion coefficient

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