中国塑料 ›› 2025, Vol. 39 ›› Issue (2): 94-99.DOI: 10.19491/j.issn.1001-9278.2025.02.018

• 机械与模具 • 上一篇    下一篇

同步密封壳内外壁圆环凹槽复合脱模机构注塑模设计

张利华1,2()   

  1. 1.上海工程技术大学制造工程系,上海 200437
    2.上海市高级技工学校制造工程系,上海 200437
  • 收稿日期:2024-07-02 出版日期:2025-02-26 发布日期:2025-02-27
  • 作者简介:张利华(1982—),男,实验师,从事增材制造、模具设计与制造,837466661@qq.com

Design of injection mold with composite demolding mechanism for inner and outer wall ring grooves of synchronous sealing shell

ZHANG Lihua1,2()   

  1. 1.Manufacturing Engineering Department,Shanghai University of Engineering Science,Shanghai 200437,China
    2.Department of Manufacturing Engineering,Shanghai Advanced Technical School,Shanghai 200437,China
  • Received:2024-07-02 Online:2025-02-26 Published:2025-02-27

摘要:

为同步密封壳塑件的注塑成型创新设计了一副多板式一模两腔潜伏式浇口两板模,采用分区分步进行脱模来实现塑件的自动化注塑生产。具体做法为:现将内壁的整圈圆环凹槽分解成4段,其中2段使用内收滑块实施抽芯脱模,剩余2段则使用2个“瓦片”形斜顶实施侧抽芯脱模,而外壁上的半圆环凹槽则使用2个定模侧哈夫滑块实施侧抽芯脱模,塑件最终由推板推出脱模。塑件的完全脱模由模具的5个动作来实现,包括3次开模动作和2次推出动作,其中第3次开模与2次顶出为同步动作。第1次开模使内收滑块实现内壁圆环凹槽的部分脱模,紧接着使外壁的哈夫滑块完成侧抽芯脱模,第2次为塑件从型腔镶件中脱出,第3次开模动作中,同时也包含2次顶出机构的2次顶出动作。第1次顶出为内壁剩余圆环凹槽使用2次顶出机构的1次顶出板推动斜顶顶出而实现,第2次为上推板将塑件从芯部成型件上推出而实现完全脱模。

关键词: 同步密封壳, 外壁圆环凹槽, 内壁圆环凹槽, 哈夫滑块, 内收滑块, 斜顶, 二次顶出

Abstract:

A new multi plate the first mock examination with two cavities and a submarine gate and two⁃plate was innovatively designed for the injection molding of synchronous sealing shell plastic parts. In this mold, a zone and step demolding mode was adopted to achieve automated injection molding production of the plastic part. Such a specific method decomposed the entire circular groove on the inner wall into four sections, in which two sections were involved in the inward sliding blocks for core demolding, and other two sections were kept to use two "tile"⁃shaped lifters for side⁃core demolding. The semi⁃circular groove on the outer wall used two fixed mold side half slider blocks for side⁃core demolding, and the plastic part was ultimately pushed out of the mold by an ejector plate. The complete demolding of plastic parts was achieved through five actions of the mold, including three opening actions and two ejection actions, in which the third opening and two ejection actions were synchronous. The first mold opening allowed the inward sliding block to partially demold the inner wall circular groove, followed by the action of the half slider block of the outer wall to complete the side⁃core demolding. The second mold opening allowed the plastic part to detach from the cavity insert. The third mold opening included the second ejection action of the secondary ejection mechanism. The first ejection was achieved by using the first ejection plate of the second ejection mechanism to push the lifters out of the remaining circular groove on the inner wall. The second ejection plate pushed the plastic part out of the core molded part to complete demolding.

Key words: synchronous sealing shell, outer wall circular groove, inner wall circular groove, half slider, internal slider, diagonal roof, secondary ejection

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