中国塑料 ›› 2011, Vol. 25 ›› Issue (07): 94-98 .DOI: 10.19491/j.issn.1001-9278.2011.07.021

• 机械与模具 • 上一篇    

蒸汽加热模具及模具变温辅助控制装置的研制

张建伟 唐庆华 焉俊虎 桓锁成   

  1. 北京中拓机械有限责任公司
  • 收稿日期:2011-03-15 修回日期:2011-06-13 出版日期:2011-07-26 发布日期:2011-07-26

Study on Stream Heating Mold and Auxiliary Control Device for Mold Temperature

ZHANG Jianwei;TANG Qinghua;YAN Junhu;HUAN Suocheng   

  • Received:2011-03-15 Revised:2011-06-13 Online:2011-07-26 Published:2011-07-26
  • Contact: ZHANG Jianwei

摘要: 对高光无痕注射成型工艺的成型装置和辅助控制系统进行了研究和开发,介绍了蒸汽加热注射成型工艺原理。通过辅助系统来控制蒸汽加热模具的型腔温度,特殊的水道设计使模具型腔的温度能够迅速升至熔体的热变形温度以上,进而获得高光表面制品。同时指出了蒸汽加热模具在模具材料的选择、测温点的分布等方面的设计思想,阐述了辅助控制装置的组成部分及控制原理。结果表明,蒸汽加热模具可加工高表面光洁度、无熔接痕、无流痕的塑料制品,可免除后续喷涂工艺,降低了生产成本,成型周期由120 s 缩短到43 s。

关键词: 模具, 成型周期, 注射成型, 高光表面, 熔接痕, 蒸汽加热, 辅助控制装置

Abstract: A plastic injection molding and auxiliary device used for processing articles of high gloss surface without weld lines and flow marks were studied. Surface defects of product were eliminated because the mold temperature changed with the injection molding action; high gloss surface of articles was made because the special channel design of mold could quickly raise the mold cavity temperature above the softening point. The design methods for the channels, materials, and temperature measurement points of the stream heating mold were analyzed. The component parts, the control theory, and the selection calculation method for the corresponding heating auxiliary control device were discussed. The system was verified through the actual production and application. It showed that the system could manufacture plastic products with high gloss surface and without weld lines and flow marks. The system could reduce processing costs and environmental pollution for eliminating spraying process. Injection molding cycle time was reduced from 120 s to 43 s.

Key words: mold, molding cycle, injection molding, high gloss surface, weld line, steam hearing, auxiliary control device