中国塑料 ›› 2012, Vol. 26 ›› Issue (06): 117-122 .DOI: 10.19491/j.issn.1001-9278.2012.06.022

• 机械与模具 • 上一篇    

MP4播放器双色外壳的注塑模设计

匡唐清 阎智 付伟   

  1. 华东交通大学 华东交通大学 华东交通大学
  • 收稿日期:2012-02-05 修回日期:2012-04-05 出版日期:2012-06-26 发布日期:2012-06-26

Design of Injection Mould for Two-component Cover of MP4 Player

Tangqing KUANG Zhi Yan Wei Fu   

  • Received:2012-02-05 Revised:2012-04-05 Online:2012-06-26 Published:2012-06-26
  • Contact: Tangqing KUANG

摘要: 针对MP4双色外壳内外层包覆的特点,确定采用转盘式双色注塑机成型,浇注系统为热流道与冷流道相结合的方式,内外层分别采用潜伏浇口和扇形浇口。借助MOLDFLOW软件,首先基于熔接痕结果优化了进胶位置,而后通过双色成型分析预测了其充填状况、气穴分布、注射压力及锁模力、顶出时间等,为双色模具的设计及注塑机规格选择提供了依据。最后详细阐述了该转盘式双色注塑模的结构及工作原理。

关键词: 播放器, 双色外壳, 模具设计, 模流分析

Abstract: According to the coated structure of a two-component cover of a MP4, two-component injection molding machine with rotary plane was adopted to molding it. The runner system was a combination of hot runner and cold runner. Latent gate and fan gate were adopted to molding the inner part and outer part respectively. Based on the flow analysis of Moldflow, the gate location was optimized firstly, and then the fill pattern, air trap distribution, injection pressure, clamp force and the time of ejection were predicted. These results were helpful for the design of the mold structure and the choice of the injection machine. Finally, the structure and working process of the two-component injection mould were introduced in detail.

Key words: player, two-component cover, mould design, Moldflow analysis

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